Taichung City, TAIWAN

DIGITAL GAUGE

傳奇般的可靠性與品質 — (Sony)  Magnescale 位探規。

Reliability, quality, which deliver 0.1um resolution, and durability with sub-micron repeatability IP67.

數位探規 採用高等級的磁性記錄與偵測原理,這項技術已經發展超過 50 年。充分體現了 (Sony) Magnescale 一貫的可靠性與品質。其具有高解析度與高精度,同時具備耐環境、耐震動與抗振能力,這些都是我們磁性感測原理獨有的特性。

創新的主軸設計提供0.1um重複精度與提升的抗扭轉能力,並支援 IP67 環境防護等級,適用於廣泛的應用領域。

Features

MR sensor 【MR感測器】

採用在本公司開發的特殊磁性材料上進行高精度磁性記錄的刻度。 另外,透過具有獨特檢測模式的MR感測器(磁阻效應元件),透過去除諧波失真成分,實現了高精度、耐惡劣環境和溫度變化的儀表。 Precise magnetic recordings are applied to a special proprietary magnetic material. Using a MR (Magneto Resistive) sensor with a unique detecting pattern allows for high accuracy, and also allows for high environmental resistance and strong resistance to temperature changes.

Ball spline spindle 【滾珠花鍵軸承】

主軸(DK800系列)的滑動機構採用滾珠花鍵軸承。 實現了重複精度的提高和高滑動效能。 因為對振動和衝擊有很強的使用壽命,所以對維護成本的降低也有貢獻。 The Digital Gauge has been improved with both repeatability and spindle performance due to the ball spline spindle construction. Long operational life, with excellent shock and vibration resistance help reduce overall maintenance costs.

Traceability 【可追溯性】

獲得了長度校正企業的認證。 國家計量標準,用可追溯的測量裝置測量的精度結果,附在產品上。 另外,發貨後也可以在自己公司簽發「校對證明書」。 Magnescale Co., Ltd. is an authorized calibration contractor. An accuracy chart is attached with every product. Measurement data is generated by equipment traceable to national standards. Magnescale can also issue a calibration certificate after a products ships.

Applications

數位探規Digital Gauge接觸式量測專家

Camshaft displacement 【凸輪測量】

Measures the lift (displacement) of camshaft lobes using a high-precision contact-type displacement sensor. Accurate detection of the peak lift is critical to ensure proper valve timing and engine performance.

Material strength 【材料強度量測】

Used for strength testing of materials such as metal, plastic, and wood. The measuring unit is designed to withstand vibration and mechanical impact during the test.

Multipoint measurement of liquid crystal panels 【液晶面板量測】

Measures thickness or flatness at multiple points on LCD panels using a slim and compact contact-type gauge head that can fit into tight spaces.

Height of high-density mounting wiring boards 【多點高度量測】

Used to measure the height of components or solder joints on densely populated PCBs. The compact design of the contact sensor allows access to narrow spaces.

Crimp height 【壓接端子量測】

Measures the crimp height of terminals to ensure proper wire connection. Accurate height measurement is essential to maintain electrical performance and prevent failure.

Fastener height 【測量鎖緊高度】

Measures the height of fasteners (such as screws) after tightening to control torque indirectly and ensure correct seating.

Motor shaft deviation 【軸心偏擺量測】

Measures the runout or deviation of a motor shaft during high-speed rotation using a contact-type gauge designed for vibration resistance.

Hard disc flatness 【測量硬碟平面】

Measures the flatness of hard disk platters to ensure smooth and even surfaces for reliable data read/write operations.

More about Digital Gauge

Sony Magnescale’s Digital Gauge is an advanced measurement instrument designed for high-precision applications in various industries such as manufacturing, engineering, and research. It utilizes cutting-edge technology to deliver reliable, accurate, and efficient performance in the measurement of linear displacements and positions. Known for its exceptional durability and high-resolution output, the Digital Gauge is widely used for applications where minute variations in measurements are critical.

At the heart of the Magnescale system is a magnetic encoder, which offers a contactless solution to linear measurement. The magnetic field is detected by a sensor and converted into digital signals that are then processed to produce precise positional data. This contactless operation not only enhances accuracy but also reduces wear and tear on the components, making it a highly reliable choice for long-term use. Unlike traditional optical encoders, the Magnescale Digital Gauge is resistant to contamination such as dust, oil, and moisture, making it suitable for harsh environments.

One of the standout features of the Sony Magnescale Digital Gauge is its high resolution, which can detect minute changes in position down to microns or even nanometers, depending on the model. This level of precision is critical in industries like semiconductor manufacturing, precision machining, and aerospace, where even the smallest deviation can lead to significant errors. The device’s ability to maintain accuracy over extended periods of use without requiring frequent recalibration further enhances its appeal.

The Digital Gauge is designed to be user-friendly, featuring a simple interface that allows operators to quickly interpret measurement data. It includes a clear digital display, making it easy to read results even in low-light conditions. Additionally, the gauge offers various output options, including RS-232 and USB, for seamless integration into automated systems or data logging applications.

In terms of durability, the Sony Magnescale Digital Gauge is built to withstand the rigors of industrial environments. Its robust construction ensures that it can endure mechanical stresses, vibrations, and temperature fluctuations, all while maintaining accuracy. Furthermore, the gauge’s design is often compact and lightweight, ensuring ease of installation and minimal space requirements.

Another key advantage of the Magnescale Digital Gauge is its versatility. It can be used for a wide range of applications, from simple measurement tasks to complex automated systems. Whether used for measuring the position of a moving part in a CNC machine or verifying the alignment of components in a quality control process, the gauge delivers exceptional performance in diverse settings.

In conclusion, the Sony Magnescale Digital Gauge stands out as a high-performance, versatile, and reliable solution for precise linear measurements. With its advanced magnetic encoding technology, resistance to contamination, and ease of use, it continues to be a valuable tool in a variety of demanding industrial and scientific applications.